Jagodina

New building - Schott Pharma Serbia

willers schott pharma building bird's eye view
We supported the innovative production plant for injectable medicines (medical glass ampoules) in Jagodina, Serbia, in all project phases: from feasibility, through comprehensive planning, to supporting the realization of the pharmaceutical infrastructure, in particular in the areas of building and clean room technology, to GMP consulting and quality assurance.

Fast Facts

ISO 8
Cleanroom class
1'600 m²
Clean room area
4 months
Unlimited realization time
> 10 million
Invest in Pharma Fit-out
1'190
Number of workstation sensors
142
Number of people counter
willers schott pharma serbia from the inside
Ventilation systems for clean rooms, hot forming and laboratories
willers schott pharma serbia from the inside
Technology on a steel platform above the clean room
willers schott pharma serbia interior hallway
ISO 8 clean room, personnel airlock

challenges

How can we adapt to local conditions despite complex technical requirements?

Schott Pharma's new production plant is used to manufacture ampoules and vials made of glass. As project manager of the pharmaceutical fit-out, we supported the project in all phases. The costs of the fit-out amounted to a two-digit million sum. Our part of the project comprised an ISO 8 class clean room of approx. 1,600 square meters, ventilation systems for the clean room, laboratory and hot forming (production) as well as the supply of clean media (compressed air, process air, gas, oxygen), the electrical supply and the building management system.

These circumstances presented us with challenging aspects. On the one hand, it was not possible to install the large ventilation systems outside due to a lack of space. Secondly, the machine design in production meant that large volumes of air flowed from the clean room into the production area. Furthermore, the schedule was tight (one year until completion including acceptance and qualification) and access to the building for the pharmaceutical fit-out was limited - full access to the building was only granted four months before completion.

SOLUTIONS

With a can-do attitude, multidisciplinary expertise and creative ideas, the project was completed on schedule.

We found an open space above the clean room for the ventilation systems and installed them on top of each other on a steel platform.

We addressed the time constraints through precise coordination, parallel preparatory work and the right partners. Overall, we were an international project team with colleagues from Hungary, Serbia, Germany and Switzerland, which was an enriching experience.

Our engineers have decades of experience in the realization of state-of-the-art critical infrastructures.

As general planners, we bear overall responsibility for complex construction projects - from technical planning to execution. We coordinate all trades and ensure quality, deadlines and costs.

The basis of life sciences is quality. With our GMP services, from GMP compliance to qualification and validation, we create the prerequisites.

TECHNOLOGY

We combine digital innovation with real added value

Curiosity and expertise are the driving force behind our innovation. A sense of personal responsibility is the basis for the quality of our sustainable solutions.
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